Curriculum
- 6 Sections
- 20 Lessons
- 2 Days
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- Conceptual Awareness Exercise – Addressing Real-World Design Challenges2
- Fundamentals of Raw Mix Design in Cement Manufacturing3
- Oxide Sources, Mineral Composition, and Burning Impact4
- 3.1Common sources of Silicon Oxide (SiO₂), Aluminum Oxide (Al₂O₃), Calcium Oxide (CaO), and Iron Oxide (Fe₂O₃).
- 3.2Mineral Composition and their roles in the clinker formation process.
- 3.3How mineralogy impacts burning characteristics and clinker formation in the kiln.
- 3.4Interactive Element: Case study discussion on mineral composition variability and its effects on cement quality.
- Particle Size and Module Values in Kiln Operations4
- 4.1Particle Size Distribution: Exploring the impact of raw material particle size on burning temperature and kiln efficiency.
- 4.2Introduction to Module Values: Key parameters such as Lime Saturation Factor (LSF), Silica Ratio (SR), and Alumina Ratio (AR).
- 4.3How each module value influences clinker formation, burning temperature, and cement strength.
- 4.4Interactive Element: Guided activity to calculate and interpret module values from sample raw material compositions.
- Practical Approaches to Raw Material Selection and Module Value Adjustment3
- Advanced Optimization Techniques for Raw Mix Design4
- 6.1Techniques for adjusting raw mix composition to meet environmental and regulatory requirements.
- 6.2Cost Optimization: Strategies for achieving an economical raw mix without compromising quality.
- 6.3Tools and technologies used in modern raw mix optimization.
- 6.4Interactive Element: Case study analysis on cost and quality balancing, with participants providing solutions