Curriculum
- 8 Sections
- 31 Lessons
- 1 Day
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- Foundations of System Analysis5
- 1.1Basic Concepts of System Analysis: Key terms, components, and an overview of systems theory in manufacturing.
- 1.2Purpose of System Analysis: How system analysis supports fault detection, troubleshooting, and operational efficiency.
- 1.3Definition of a System: Components, interactions, and boundaries in an automotive context.
- 1.4Case Study: System analysis applications in automotive manufacturing.
- 1.5Interactive Element: Map out a simple system within their work environment.
- Overview of Inductive Methods4
- 2.1Inductive Methods: Overview: Differentiating inductive and deductive methods in fault analysis.
- 2.2Application in Manufacturing: Examples specific to automotive components, such as failure modes in engine parts.
- 2.3Real-life Examples: Success stories where inductive methods identified critical system flaws.
- 2.4Interactive Simulation: Apply an inductive method on a hypothetical fault scenario in auto manufacturing.
- Introduction to Fault Tree Analysis (FTA)4
- 3.1FTA Basics: Importance, applications, and origins of FTA in high-stakes industries.
- 3.2Terms and Definitions: Understanding gates, events, and hierarchies in fault trees.
- 3.3Real-life Examples: Real-world FTA applications within automotive quality control.
- 3.4Interactive Exercise: Break down a sample fault tree with peer collaboration.
- FTA Construction and Process Fundamentals4
- 4.1FTA Construction: Steps in creating a fault tree, including event breakdown and gate selection.
- 4.2Construction Rules: Standard rules and best practices for accurate FTA diagrams.
- 4.3Case Study: FTA construction led to preventive actions.
- 4.4Simulation: Create a sample FTA diagram for a selected component.
- FTA in Design Models3
- FTA Evaluation and Application Examples4
- 6.1FTA Evaluation: Analyzing fault trees for actionable insights and continuous improvement.
- 6.2FTA in Practice: Application examples in automotive manufacturing, like critical path analysis in assembly lines.
- 6.3Case Study: FTA (automotive sector)
- 6.4Interactive Exercise: Evaluate and discuss a pre-constructed FTA.
- FTA of Example Systems4
- 7.1Example Systems: Practical scenarios with complex automotive components.
- 7.2Hands-on Practice: Perform FTA on a simulated system relevant to their work.
- 7.3Real-life Examples: Reviewing complex FTAs in auto component manufacturing.
- 7.4Interactive Simulation: A collaborative session where participants build and analyze FTAs for predefined examples.
- Conclusion and Q&A3
Q&A Session Address: real-time challenges and practical applications.
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